The application of Additive Manufacturing has the potential to transform the mold industry, responding to the challenges of sustainability and efficiency in production processes. With complex structures, high weight, high material consumption and long production times, conventional molds have limitations that compromise competitiveness and contribute to the sector’s high environmental impact.
As part of the PPS01 – WP04 project, partner EROFIO has developed the Mold 5G, an innovative molding tool that integrates multiple engineering capabilities into a pioneering injection mold for two-component parts
This prototype, achieved through the full use of topological optimization, redefines industry standards, promoting significant gains in energy efficiency and the performance of production processes.
Compared to conventional molds, the Mold 5G has a 70% reduction in the number of components and 80% reduction in weight, drastically simplifying its structure. The production process as a whole – from modeling and near-net-shape printing to machining and assembly – has proven to be more efficient than the conventional process, allowing for shorter production times and greater agility in responding to market needs.
Besides revolutionizing mold design, this approach results in continuous improvements during its operation in injection processes. Cycle times are reduced by 25% as a result of the performance of the mold.
This project reflects a commitment to innovation and sustainability, with a direct impact on the efficiency and competitiveness of the mold-making industry. The development of the Mold 5G demonstrates the rapid response capacity and technological innovation that characterize Additive Manufacturing, showing how the integration of advanced solutions can transform the mold sector and bring it into line with the growing demands of a constantly evolving market.
To learn more about the Mold 5G, go to https://additive.erofio.pt/wp-content/uploads/_custom/mold_5G.pdf
